Customizable Johnson Screen Nozzles for Industries

• Material: Metal
• Layers: Single
• Usage: Liquid Filter, Solid Filter
• Type: Filter Cylinder
• Hole Shape: Square
• Structure: Single Network
• Model NO.: XL-FY245
• Diameter: 38-108mm
• End Connection: Welded Rings, Threaded, Flange
• Flow: Foti, Fito
• Slot / Gap: 0.1-60mm
• up Length: up to 6.05m
• Transport Package: Wooden Box
• Specification: DN 27-1300mm
• Trademark: XL
• Origin: Xinlu Wire Mesh, Anping County
• HS Code: 84212900
• Production Capacity: 100PCS/Day

Product Description

Wedge Wire Screen Nozzles by Anping County Xinlu Wire Mesh Products Co., Ltd.
 

Our Johnson wire screen nozzles are meticulously engineered to excel in media retention vessels, ensuring precise flow and optimal backwash rates. Leveraging our team of expert applications engineers, we provide tailored recommendations on the optimal number of nozzles necessary for superior collection and distribution
.

In down-flow reactors, where the media retention screens at the vessel's bottom bear significant load, a supportive false bottom may be essential. Achieve seamless process flow by strategically installing an array of screen nozzles across the plate, ensuring even distribution and optimal performance.
 

Choose our Johnson wire screen nozzles for their unparalleled strength, expansive open area, and innovative non-plugging slot design. Standard nozzles feature a 2-inch (50mm) diameter and can be affixed using either threaded end fittings or 'L' bolts. With slot openings ranging from 0.006 inches (0.15 mm) to 0.020 inches (0.50 mm), our Vee-Wire design minimizes plugging by ensuring particles make only two-point contact with wire edges.
 

Our advanced Johnson Wire Screen nozzles outshine traditional wire mesh designs by preventing particle entrapment, thus minimizing maintenance. Crafted from robust 304 and 316L stainless steel, known for its superior corrosion resistance, we also offer custom designs to fit your unique process and installation needs.
 

At Anping County Xinlu Wire Mesh Products Co., Ltd, we pride ourselves on delivering high-quality Johnson wire screen nozzles that epitomize performance and durability. Engineered to meet the distinct requirements of your application, our products guarantee optimal efficiency.
 

Introducing the Wedge Wire Wrapped Sand Control Johnson Screen Nozzle - a pinnacle of innovation in filtration technology.

Alternative Names : water filter screen, Johnson screen nozzle, wedge wire strainer nozzle, filter bottom nozzle, easy install screen nozzle.

The Single Head Wedge Wire Filter Nozzle stands as a premium filtration solution, meticulously crafted to effectively separate solids from liquids or gases. Tailored for specific needs, its single-head design serves diverse industrial applications with precision.

Material: Our Wedge Wire Filter Nozzles are manufactured using a variety of top-tier materials, including stainless steel 304, 321, 316, 316L, 904L, Hastelloy B and C, Duplex stainless steel 2205, 2207, and beyond. These materials are chosen for their exceptional corrosion resistance and durability, ensuring reliable filtration performance across a multitude of applications.

Diameter: 45-108mm or customized sizes available.
Xinlu Company offers tailor-made sizes to meet specific filtration system requirements. Considerations for diameter selection include flow rate, filtration capacity, and the dimensions of the filtration system or tank.

Threaded Types: M24, M32, G3/4", G1", NPT3/4", NPT 1".

Accessories: a nut, a stainless steel gasket, and a rubber gasket

 

Specification of Single Head Wedge Wire Filter Nozzle
No.	Model Type	D (MM)	L (MM)	H (MM)	Slot (MM)	Threaded M	Slot 0.2-0.25 open areas mm2
FYN1	XL45-1-A	45	80	25	0.2-0.5	M25	280
FYN2	XL45-1-B	45	90	35	0.2-0.5	M25	390
FYN3	XL45-1-C	45	98	34	0.2-0.5	M20	380-493
FYN4	XL45-1-D	45	100	45	0.2-0.5	M25	500
FYN5	XL45-1-E	45	100	34	0.2-0.5	M24	551-690
FYN6	XL45-1-F	45	110	45	0.2-0.5	M25	550
FYN7	XL45-1-G	45	55	35	0.2-0.5	M25	380
FYN8	XL45-1-H	45	65	45	0.2-0.5	M25	550
FYN9	XL53-2-A	53	90	35	0.2-0.5	M25	450
FYN10	XL53-2-B	53	100	34	0.2-0.5	M24	453-597
FYN11	XL53-2-C	53	100	45	0.2-0.5	M25	570
FYN12	XL53-2-D	53	100	50	0.2-0.5	M27	680-710
FYN13	XL53-2-E	53	105	34	0.2-0.5	M32	800-920
FYN14	XL53-2-F	53	110	45	0.2-0.5	M25	580
FYN15	XL53-2-G	53	110	50	0.2-0.5	M32	700
FYN16	XL53-2-H	53	120	55	0.2-0.5	M32	700
FYN17	XL57-3-A	57	100	35	0.2-0.5	M32	530
FYN18	XL57-3-B	57	110	45	0.2-0.5	M32	600-680
FYN19	XL57-3-C	57	115	35	0.2-0.5	M30	560-670
FYN20	XL57-3-D	57	120	55	0.2-0.5	M32	800-905
FYN21	XL60-4-A	60	120	55	0.2-0.5	G1″	905-1100
FYN22	XL70-5-A	70	105	40	0.2-0.5	M32	650
FYN23	XL70-5-B	70	110	45	0.2-0.5	M32	800
FYN24	XL70-5-C	70	115	50	0.2-0.5	M32	810
FYN25	XL70-5-D	70	120	55	0.2-0.5	M32	1000
FYN26	XL82-6-A	82	120	60	0.2-0.5	G2″/M42
FYN27	XL82-6-B	82	130	50	0.2-0.5	M33	1170-1280
FYN28	XL108-7-A	108	200	100	0.2-0.5	G2″	3050-4600

 

Xinlu Company Wedge Wire Filter Nozzle /Water Cap Manufacturing Process

Stamping (Rivet welding) Lathe parts

Applications of Xinlu CompanySingle Head Wedge Wire Filter Nozzle
:

1. Water Treatment: Wedge Wire Filter Nozzles are extensively utilized in water treatment plants for effective filtration, backwashing, and ion exchange processes. They efficiently eliminate suspended solids, sediments, and impurities, ensuring a clean and safe water supply.
2. Chemical Processing: These filter nozzles are indispensable in the chemical processing industry, facilitating the separation of solid particles from liquids or gases. They help maintain product quality, prevent equipment damage, and enhance overall process efficiency.
3. Petrochemical Industry:Wedge Wire Filter Nozzles are integral to the petrochemical industry for oil and gas filtration and refinery processes. They effectively remove contaminants like sand, scale, and rust, ensuring smooth equipment operation and preventing blockages.
4. Food and Beverage: In the food and beverage industry, these filter nozzles are essential for liquid filtration, such as juices, syrups, and beverages. They maintain product clarity, remove particles, and ensure safety and quality.
5. Mining and Minerals: Wedge Wire Filter Nozzles are used in mining and mineral processing for dewatering, slurry separation, and tailings management. They efficiently remove solids, allowing for valuable resource recovery and reuse.

 

Advantages of Xinlu CompanySingle Head Wedge Wire Filter Nozzle
:

1. High Filtration Efficiency: The wedge wire design ensures superior filtration efficiency, with precise slot openings that effectively capture particles of varying sizes.
2. Durability and Longevity:Crafted from premium stainless steel or other corrosion-resistant materials, our High Efficiency Wedge Wire Screen Nozzles from Anping County Xinlu Wire Mesh Products Co., Ltd. offer unparalleled durability and exceptional resistance to severe operating conditions. These nozzles stand as a testament to superior engineering, designed to thrive in the most demanding environments, guaranteeing an extended service life and consistent performance.
3. Easy Maintenance:Our Wedge Wire Filter Nozzles are engineered for effortless maintenance. With straightforward disassembly and reassembly procedures, these nozzles minimize downtime and operational costs, making upkeep a breeze. Experience the simplicity of maintaining optimal performance with minimal effort, ensuring your operations run smoothly and efficiently.
4. Customizable Design:Tailor the Wedge Wire Filter Nozzles to your specific needs, including various slot sizes, nozzle lengths, and connection types. This design flexibility ensures these nozzles can adapt seamlessly to any application requirements. Whether you need precise filtration or specific configurations, our customizable designs offer limitless possibilities to meet your exact specifications.
5. Uniform Flow Distribution:Thanks to their unique wedge wire construction, these nozzles deliver consistent flow distribution, reducing pressure drop and enhancing overall filtration performance. Achieve superior results with evenly distributed flow, ensuring efficiency and reliability in your filtration processes.

 

Distinctive Features of Xinlu CompanySingle Head Wedge Wire Filter Nozzle
:

1. Wedge Wire Construction:The robust V-shaped wires and support rods form a sturdy structure that offers exceptional strength and rigidity while delivering precise filtration capabilities. Experience the unparalleled robustness and precision of our V-shaped wire construction, designed to withstand rigorous conditions and ensure accurate filtration.
2. Self-Cleaning Effect:Our Johnson Screen Nozzles feature a continuous slot design that effectively prevents clogging and enables an innovative self-cleaning mechanism during backwashing or flushing. This ensures uninterrupted and efficient filtration, maintaining optimal performance while significantly reducing maintenance efforts.
3. Wide Range of Slot Sizes:Our nozzles are available in a diverse range of slot sizes, allowing for precise and customized filtration tailored to your specific application needs. Choose from an extensive range to ensure your filtration system operates at peak efficiency, meeting all your unique requirements.
4. Compatibility:Our Wedge Wire Filter Nozzles are designed for seamless integration into existing filtration systems or as standalone units. Their versatility ensures they are compatible with a wide variety of equipment and processes, offering adaptable solutions across numerous applications.

Johnson Wedge Wire Water Screen Nozzle Types:
Filter Nozzle Classification Method:
1. Classified by Production Process:
Stamped Screen Nozzle
Lathed Screen Nozzle

2. Classified by Flow Rate:
0.5 Ton Screen Nozzle, 1 Ton Screen Nozzle, 2 Ton Screen Nozzle, 3 Ton Screen Nozzle, 5 Ton Screen Nozzle

3. Classified by Style:
(1) Single Head V Wire Tube Flowing Screen Nozzle
(2) Double Head V Wire Tube Flowing Screen Nozzle
(3) Long Handle Flowing Pipe Type Screen Nozzle
(4) Large Long Handle Flowing Pipe Type Screen Nozzle
(5) Plate Type Flowing Screen Nozzle
(6) Double Flow Rate Screen Nozzle
(7) Pure Round Johnson Wire Screen Nozzle
 

Conclusion: Xinlu Company's High-Efficiency Wedge Wire Filter Nozzles deliver exceptional durability, ease of maintenance, and customizable design. Widely used across various industries for efficient filtration and separation, these nozzles ensure high performance and reliability. Their unique features and broad compatibility make them essential for maintaining clean and safe processes in diverse applications. Trust Xinlu for superior filtration solutions that not only meet but exceed the highest standards of quality and performance.

 

Different types of wedge wire nozzles cater to various application scenarios and installation requirements.

• Single Head & Double Head Type:Ideal for backwash water filtration, gravity & pressure filter tanks, ion exchange filter beds, and other water distribution filtration systems.
• Long Handle Type:Perfect for the air-water backwash distribution system in filters.
• Flat Plate Flow Rating Type:Used for the treatment of drinking water, beverages, printing and dyeing, swimming pools, and other industrial water treatments. Additionally, suitable for industrial wastewater and domestic sewage treatment projects.

Anping County Xinlu Wire Mesh Products Co., Ltd. is a premier manufacturer of wedge wire mesh products, located in Anping County, Hebei Province, China.

Our specialization includes producing a comprehensive range of products such as stainless steel filter nozzles, water filter nozzles, Johnson screen nozzles, water & gas strainer nozzles, filter bottom nozzles, double flow rate filter nozzles, long neck (pipe) screen nozzles, double head strainer nozzles, quick-install screen nozzles, header laterals, lateral arm pipes, stainless steel filter candles, and more.